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    虛擬仿真在數控機床專業的解決方案

    一、數控機床行業常遇到的如下問題:     
     
    1.數控機床由于其結構復雜(包含電路、機械、工具備件等內容)、體積龐大,無法觀察到產品的細節和內部構造; 
    2.數控機床價格昂貴,身價從幾十萬到上千萬元不等,新人實際操作容易出現失誤,導致機器磨損,產生大量的維護維修費用,給企業造成經濟損失; 
    3.售后服務困難,需要長期安排專業的技術人員上門跟蹤服務,而專業技術人才短缺的客觀存在,需要投入大量人力成本; 
    4.數控機床生產企業的產品展示局限于產品局部外觀,且不夠生動形象,客戶無法對產品做深層次的了解; 
    5.數控機床產品銷售過程中,外地客戶經常需要上門實地考察才能了解機床的運轉等情況,程序復雜,耗時又費力,常會導致與有意向購買的客戶失之交臂; 
    6.數控機床培訓大多局限于理論學習,實際操作機會少,培訓效果不明顯; 
    7.培訓需要投入大量實體數控機床設備給學員進行實訓,培訓費用高,投資大; 
    8.傳統數控機床培訓大多為“一對一”的教學模式,大大增加了培訓投資,且無法同時進行多人培訓,降低了培訓效率; 
    9.各種數控機床職業技能鑒定考試限于理論考試,無法真實檢驗學員的學習效果和操作技能; 
    10.數控機床工作原理復雜,不夠直觀,培訓師往往需要花大量時間和精力去解釋,且培訓效果不明顯; 
    11.傳統數控機床操作人才的的培訓需要3-5年,周期長,且無法隨著各種數控機床的革新而及時有效的熟悉新機床的部件及操作方法……
     
    二、鑫臺華能為您帶來什么?
     
    通過鑫臺華基于提供的虛擬現實技術的“虛擬數控機床培訓系統”可以實現以下功能:
    1.系統建立逼真的三維互動機床模型,可以通過計算機模擬出各個角度看到的機床的視覺效果(包括內部結構原理展示),從而激發學員的學習興趣,提高學員的動手操作能力; 
    2.對數控機床的每一個部件及組裝過程都作動態展示,讓用戶能熟悉機床的構造并能熟練的進行設備的拆裝,同時配合相應的語音文字來介紹產品的性能、狀況; 
    3.全真模擬數控機床工作運轉時的動態,并進行操作演示,用戶想看機床的哪個部位就可以看哪個部位,在第一時間內了解機床的工作原理; 
    4.對所有的電路進行仿真模擬,全方位的讓學員了解并掌握數控機床的結構及原理; 
    5.系統中設置的“虛擬故障模擬系統”,可進行多種情況下不同部件的機械及電路故障排除模擬操作,從而能夠積累實踐經驗,為您減少售后服務成本; 
    6.系統設置了與真實萬用表、示波器一樣的“虛擬萬用表”、“虛擬示波器”,在該電路系統中用戶就可以實現測算、仿真和調試等功能; 
    7. 系統支持多人同時在線學習,突破了區域限制,既節約了培訓時間,提供了培訓效率,又能降低對設備的耗損; 
    8. 系統具有可擴展性,可以隨時增加數控機床的虛擬拓展模塊,使系統能緊隨市場數控技術最新發展需求; 
    9.將該系統放到貴司網站,世界各地的客戶都能通過網絡,在逼真的模擬現實環境中熟悉您的機床產品,從而產生興趣,完成銷售;
    10.將我們為您精心制作的虛擬數控機床培訓系統刻錄成光盤,直接傳遞給您的潛在客戶;
    11.運用創壹虛擬數控機床培訓系統方便企業培訓,減少了大量的實體器材成本,便于攜帶,操作方便…
     
    三、虛擬數控機床培訓系統模塊內容
     
    虛擬數控機床培訓系統是以培養數控機床維修、維護的優秀人才為目的而研發的數控機床培訓操作平臺。該系統基于“Web3D虛擬現實平臺” 運行的網絡虛擬實驗3D環境,采用虛擬現實技術制作數控機床主機及其部件,并具有逼真3D互動虛擬實驗、3D動畫演示與相關原理文字自動同步顯示、3D數控機床模型或其部件模型任意方向旋轉及視點變換的功能。能夠實現大量并行用戶快速下載及構建渲染動態3D場景,確保用戶與3D場景互動的即時性,所有部件都可360 度全方位觀看,具有直觀立體,真實互動的效果。 
    整個系統包括三個基本模塊:教學模塊、實訓模塊、考核模塊。教學模塊包括數控機床(包含概述、機械原理、機電控制、虛擬實驗、工具備件等)和數控系統(包含FANUC、Siemens、華中、廣數等幾大系統)兩大部分,同時為電路及故障排除提供了一個逼真的三維虛擬環境和符合人們自然交互習慣的人機交互界面。

    發表時間:[2016-09-27 19:40:05]

    红运彩
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